1212 Golf Road

Waukegan, Illinois

(847) 623-9609

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

- Electrical -


The electrical system of your car acts like the nervous system in your body.  In your car, messages are passed through metal wires in the form of not-so-tiny electrical currants where they are converted into power for the ignition, computers, lights & accessories of the car. 

Many vehicle electrical components are not directly connected with the vehicle engine or drive train operation, such as the lights, horn, windshield wipers, radio, power windows and locks.  Wiring to devices which will not be operated except when the vehicle is being driven, such as the windshield wipers, are typically routed through the ignition switch.  Wiring to the vehicle systems which can be operated at any time, such as the lights, are powered directly from the vehicle's battery.

Each circuit has a switch that acts like a drawbridge.  When the drawbridge is lowered, the circuit is complete and the electrical current can flow; when the drawbridge is up, the circuit is incomplete and the current cannot flow.  For example, when you turn on the headlights, a switch lowers the drawbridge for that circuit, the circuit is complete and current flows to the illuminate the headlights. 

Relays are back up safety switches that are used on circuits with particularly strong electrical current. 

The most common problem is typically blown fuses and fusible links, which are lengths of wire calibrated to melt when current flow exceeds a certain value.  Sometimes fuses overheat or vibrate apart after long service.  However, the more common cause of blown fuses is a short in the wiring or an electrical device or an overload in an electric motor, switch or solenoid.

Shorts allow a constant flow of current through the battery which can run down a battery overnight if not corrected. Other wiring problems include bad connections at plug-in connectors caused by dirt, grease, corrosion, overheating or short circuits.  Wires can also short inside of the harness due to vibration or from being pinched between vehicle parts.   

Parasitic drains are electronic components that place a small, continuous drain on the battery after the ignition is turned off.  The current drain from these loads is extremely small and typically does not discharge the battery completely.

The Battery

The battery plays a key role in the overall functioning of the electrical system.  To ensure reliability and extend useful service life, the battery should receive periodic inspection and maintenance.  The level of electrolyte (the liquid in each battery cell) must be correct. The battery must be fully charged.  The posts must be clean.  Battery cables and terminals must be in good condition and firmly attached.

As with most things in life, a battery ages and grows tired with use. Cold weather and frequent jump-starting reduces the efficiency of batteries.  Although it is difficult to determine the exact amount of useful life remaining in any battery, several tests can used as indicators of its ability to perform satisfactorily. 

100%

65%

40%

18%

 

 

 

 

 80˚

 32˚

 0˚

 -20˚ 

A battery's efficiency is dramatically affected by the temperature.  On a very cold day, A battery may lose up to 80% of it's ability to provide a spark, while it make take twice the energy to start the car.

Battery sizes vary greatly due to the variety of vehicle types and sizes on the road.  However, a battery's electrical size has almost no relationship to its physical size. Battery manufacturers use the following battery ratings:

Cold Cranking Amps (CCA) - The maximum amount of current that flows for 30 seconds at 7.2 volts with the battery temperature at 0˚F.  This measurement indicates how much current the battery can produce when cold and is the standard measurement for modern batteries. 

Cranking Amps (CA) - The maximum amount of current that flows for 30 seconds at 7.2 volts with the battery temperature at 32˚ F.  This measurement may also be called hot cranking amps (HCA). 

Reserve Capacity (RC) -  The number of minutes that the battery can produce 25 amps at 10.5 volts with battery temperature at 80˚ F.  Reserve capacity indicates how long the battery can operate the vehicle electrical system in the event of a charging system failure. 

Please note: batteries can be dangerous and they can explode! Battery electrolyte contains sulfuric acid and can cause serious skin and eye burns.  Be very careful and always wear gloves when servicing yourself!

Cold weather note: If a battery is frozen, it cannot be tested.  Only badly discharged batteries will freeze.  In addition, freezing generally damages the battery plates.  Therefore, frozen batteries should be replaced.  If it is not replaced, it must be thawed and recharged before testing. 

One last note.  Batteries should be recharged slowly, 5-7 amps,  whenever possible.  Slow charging minimizes the risk of possible damage or overheating caused by charging. Be certain to remove the battery when fully charged, however, as overcharging is harmful.