1212 Golf Road

Waukegan, Illinois

(847) 623-9609

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

- Exhaust System -


The exhaust system removes the spent exhaust gases from the engine.  The exhaust system must do this while keeping noise levels to a minimum and preventing the entrance of poisonous gases into the passenger compartment.  In most cases, service is limited to replacing parts and ensuring that the system is not leaking. 

Systems can vary among vehicles but the basic components consist of:

 

Exhaust Manifold: The exhaust system begins at the exhaust manifold, a set of steel pipes that are attached to the engine. Combustion gases that have escaped through the exhaust valves collect in the manifold after burning. These gases are pushed along by the pressure of the incoming gases until they flow into one or more steel exhaust pipes.

Catalytic Converter: The gases go to the catalytic converter, a device that looks like a large muffler and contains precious metals (catalysts) that cause a chemical reaction inside.  These metals turn carbon monoxide and hydrocarbons into harmless substances such as water and carbon dioxide. 

Note:  This component of the exhaust system is a Federally-mandated emission control component, and the manufacturer must warranty it for five years or 50,000 miles (extended to eight years/80,000 miles for new cars).

Muffler: From the converter, gases go on to the muffler, an oblong metal noise catcher that absorbs much of the sound that combustion creates by routing sound waves through its perforated pipes.  Mufflers are designed to reduce, or muffle, the sound of the exhaust system.   They should silence the exhaust effectively while providing freedom from objectionable back pressure.  Back pressure occurs when the exhaust gases can't pass through the muffler fast enough and thus build up pressure that reduces the ability of the engine piston to push the gases out of the cylinder.

Resonators - In addition to a muffler, some systems have a resonator to further dampen the exhaust pulsations.  The resonator is a small version of the muffler.

Pipes - The pipes connecting the engine to the muffler (and converter) and the muffler to the resonator are called exhaust pipes.  The first pipe which connects the two exhaust manifolds to a single pipe is called a Y-pipe.  The last pipe in the system, which allows the exhaust gases to exit to the atmosphere, is called the tailpipe.  Exhaust pipes are typically made out of aluminized steel.

Clamps & Support Brackets - The various parts of the exhaust system must be properly joined and supported with joint clamps and support brackets that will sustain the heat and road elements.